Airtightness has become a critical factor in the design and construction of energy-efficient homes. As we strive to reduce our carbon footprint and energy consumption, creating a well-sealed building envelope is essential for maintaining comfort, improving indoor air quality, and significantly lowering heating and cooling costs. Understanding the mechanics of air infiltration, proper testing methods, and implementing effective air barrier systems can make a substantial difference in a home’s overall performance and sustainability.

Air infiltration mechanics in building envelopes

Air infiltration occurs when outdoor air enters a building through cracks, gaps, and openings in the structure. This uncontrolled air movement can lead to significant heat loss in winter and unwanted heat gain in summer, placing additional strain on heating, ventilation, and air conditioning (HVAC) systems. The primary drivers of air infiltration are pressure differences caused by wind, temperature differentials (stack effect), and mechanical systems.

Wind-driven infiltration is particularly problematic in exposed locations or tall buildings, where higher wind speeds can create substantial pressure differentials across the building envelope. The stack effect, on the other hand, is more pronounced in taller structures and during extreme temperature differences between indoor and outdoor environments. This phenomenon causes warm air to rise and escape through upper levels while drawing in cold air at lower levels.

Mechanical systems, such as exhaust fans and combustion appliances, can also create pressure imbalances that exacerbate air infiltration. Understanding these mechanics is crucial for designing effective air barrier systems and implementing appropriate ventilation strategies in airtight homes .

Blower door testing and airtightness measurement

Accurate measurement of a building’s airtightness is essential for assessing its energy performance and identifying areas for improvement. The most common and reliable method for quantifying airtightness is the blower door test, which uses a calibrated fan to pressurize or depressurize the building while measuring the airflow required to maintain a specific pressure differential.

ACH50 and n50 metrics explained

Two primary metrics are used to express airtightness levels: ACH50 (Air Changes per Hour at 50 Pascals) and n50. ACH50 represents the number of times the entire volume of air in a building is replaced in one hour at a pressure difference of 50 Pascals. The n50 value, commonly used in European standards, is similar but expressed as air changes per hour at 50 Pascals relative to the building’s internal volume.

For example, an ACH50 of 3.0 means that the entire volume of air in the building is replaced three times per hour at a 50 Pascal pressure difference. Lower values indicate better airtightness, with Passive House standards requiring an exceptionally low ACH50 of 0.6 or less.

Pressurisation vs. depressurisation methods

Blower door tests can be conducted using either pressurisation or depressurisation methods. In the pressurisation method, the fan blows air into the building, creating positive pressure inside. Conversely, the depressurisation method extracts air from the building, creating negative pressure. Both methods have their advantages and can yield slightly different results due to the behavior of various building components under different pressure conditions.

Infrared thermography for leak detection

Complementing blower door tests, infrared thermography is an invaluable tool for identifying specific air leakage points in the building envelope. By using a thermal imaging camera during a blower door test, technicians can visualize temperature differences caused by air infiltration, making it easier to locate and address problematic areas.

Calibrated fan systems and digital manometers

Modern blower door testing equipment typically includes calibrated fan systems and digital manometers for precise airflow and pressure measurements. These sophisticated tools allow for accurate and repeatable airtightness testing, ensuring that building performance can be consistently evaluated and compared against industry standards.

Passive house airtightness standards and certification

The Passive House standard, developed by the Passive House Institute (PHI), sets the gold standard for energy-efficient building design and construction. Airtightness is a cornerstone of the Passive House approach, with stringent requirements that far exceed conventional building codes.

0.6 ACH50 requirement for passive house certification

To achieve Passive House certification, a building must demonstrate an airtightness level of 0.6 ACH50 or better. This exceptionally low air leakage rate ensures minimal heat loss through infiltration and helps maintain a stable indoor environment. Achieving this level of airtightness requires meticulous attention to detail during design and construction, as well as the use of high-quality air barrier materials and systems.

Enerphit retrofit standard for existing buildings

Recognizing the challenges of retrofitting existing buildings to meet full Passive House standards, PHI developed the EnerPHit standard. This certification allows for slightly relaxed airtightness requirements, with a maximum of 1.0 ACH50 for cool-temperate climates. The EnerPHit standard provides a pathway for significantly improving the energy performance of existing buildings while acknowledging the constraints of working with older structures.

PHI low energy building standard comparison

For projects that cannot achieve full Passive House or EnerPHit certification, the PHI Low Energy Building Standard offers an alternative benchmark for high-performance buildings. This standard requires an airtightness level of 1.0 ACH50 or better, striking a balance between improved energy efficiency and the practical limitations of some building types or project constraints.

Air barrier systems and materials

Effective air barrier systems are crucial for achieving and maintaining high levels of airtightness in buildings. These systems typically consist of a combination of materials and components designed to create a continuous barrier against air infiltration throughout the building envelope.

Continuous air barrier design principles

The key principle in air barrier design is continuity. The air barrier must form an uninterrupted layer around the entire building envelope, including walls, roof, and foundation. This requires careful detailing at all joints, penetrations, and transitions between different building elements. The Red Pencil Test is a useful conceptual tool: one should be able to trace the air barrier continuously around the building in section drawings without lifting the pencil.

Vapour-permeable membranes vs. non-permeable barriers

Air barriers can be either vapour-permeable or non-permeable, each with its own advantages and considerations. Vapour-permeable membranes, such as certain types of housewraps, allow water vapour to pass through while blocking air movement. This can be beneficial in climates where moisture management is a concern, as it allows the building envelope to “breathe” and dry out if moisture accumulates.

Non-permeable barriers, on the other hand, provide a more robust air and vapour seal but require careful consideration of the overall moisture management strategy to prevent condensation issues within the building envelope. The choice between permeable and non-permeable barriers depends on factors such as climate, wall assembly design, and interior humidity levels.

Tapes, sealants, and gaskets for joint sealing

Achieving a truly airtight envelope requires more than just selecting the right air barrier material. Proper sealing of all joints, seams, and penetrations is critical. High-quality tapes, sealants, and gaskets designed specifically for airtightness applications play a crucial role in creating a durable and effective air seal.

Specialized airtightness tapes are available for various surfaces and conditions, including rough substrates like OSB or concrete. Flexible sealants and expanding foam products can be used to seal larger gaps and irregular shapes. Gaskets are particularly useful for creating airtight seals around windows, doors, and other building components.

Pro clima and SIGA air sealing product ranges

Leading manufacturers like Pro Clima and SIGA offer comprehensive ranges of air sealing products designed to work together as complete systems. These product lines include membranes, tapes, sealants, and accessories tailored for different applications and building types. Using a coordinated system of products from a single manufacturer can help ensure compatibility and long-term performance of the air barrier system.

Ventilation strategies for airtight homes

While airtightness is crucial for energy efficiency, it also necessitates careful consideration of ventilation strategies to maintain good indoor air quality. In highly airtight homes, natural ventilation through air leakage is minimal, requiring mechanical ventilation systems to ensure a constant supply of fresh air and removal of pollutants, moisture, and excess CO2.

Mechanical Ventilation with Heat Recovery (MVHR) systems are particularly well-suited for airtight homes. These systems extract stale air from wet rooms (kitchens, bathrooms) and supply fresh air to living spaces while recovering up to 90% of the heat from the exhaust air. This ensures energy-efficient ventilation without compromising on comfort or indoor air quality.

Other ventilation strategies for airtight homes include:

  • Demand-controlled ventilation systems that adjust airflow based on occupancy or air quality sensors
  • Earth tubes or ground-coupled heat exchangers for pre-tempering incoming air
  • Night purge ventilation for passive cooling in warmer climates
  • Careful placement of supply and extract vents to ensure effective air distribution throughout the home

It’s important to note that while airtight construction significantly reduces uncontrolled air infiltration, it does not eliminate the need for proper ventilation. In fact, well-designed ventilation becomes even more critical in airtight homes to maintain a healthy and comfortable indoor environment.

Energy savings and cost-benefit analysis of airtightness

The pursuit of airtightness in building design and construction is primarily driven by the potential for significant energy savings and improved comfort. However, it’s important to consider the cost-benefit analysis of implementing stringent airtightness measures, particularly when aiming for very low air leakage rates.

Energy savings from improved airtightness can be substantial. According to various studies, achieving an airtightness level of 1.5 ACH50 or better can reduce heating and cooling energy consumption by 20-30% compared to a typical code-compliant home. In colder climates, the savings can be even more pronounced.

The cost of implementing airtightness measures varies depending on the target level and the complexity of the building design. For new construction, achieving moderate levels of airtightness (3-5 ACH50) often involves minimal additional costs when integrated into the design from the outset. However, pushing for extremely low air leakage rates , such as those required for Passive House certification, can involve more significant investments in materials, labor, and quality control.

When considering the cost-benefit analysis of airtightness, it’s important to factor in:

  • Long-term energy savings over the life of the building
  • Improved comfort and indoor air quality
  • Reduced risk of moisture-related issues and associated maintenance costs
  • Potential increase in property value due to enhanced energy performance
  • Compatibility with other high-performance building strategies, such as passive solar design

For most projects, achieving a balance between airtightness, cost, and overall building performance is key. While the Passive House standard of 0.6 ACH50 represents the pinnacle of airtightness, significant benefits can be realized at more moderate levels. Many experts recommend aiming for an airtightness level of 1-3 ACH50 as a cost-effective target for high-performance homes.

“Investing in airtightness is one of the most cost-effective ways to improve a building’s energy performance. The key is finding the sweet spot where the marginal cost of further improvements is balanced by the expected energy savings.”

Ultimately, the decision on how airtight to make a building should be based on a holistic assessment of project goals, budget constraints, climate considerations, and long-term operational costs. By carefully weighing these factors, designers and builders can create homes that are both energy-efficient and cost-effective over their entire lifecycle.